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Do you want to learn more about the Masa AAC manufacturing process Inform yourself using the interactive step by step system, as to how an AAC block is produced from various raw materials.
Aerated concrete is made from the raw materials silica sand, lime, cement, gypsum anhydrite, aluminium powderpaste, and water.
The precisely measured raw sand and the required quantity of water are fed into the wet ball mill where the raw sand is processed into sand slurry. The consistency of the sand slurry is defined exactly in terms of sand slurry density and grinding fineness. The throughput of the mill is adapted to the production capacity of the AAC factory in respect of the required maximum density of the aerated concrete. The milling process itself is carried out by means of grinding bodies Cylpebs or steel balls.
After the grinding process, the sand slurry is pumped into sand slurry tanks for storage. Integrated stirrers serve to maintain the optimum consistency.
All additional raw materials - lime, cement, gypsum anhydrite and aluminium powderpaste - are stored according to safety regulations, partly pre-mixed, weighed and fed into the Masa mixer together with sand slurry and water. The mixer itself is equipped with all required dosing and weighing devices and a temperature measuring device. The mixer is installed above the casting device.
Our autoclaved aerated concrete is 75 lighter than concrete LEARN MORE AERCON AAC vs. CMU An AERCON block weighs approximately 50 of a standard CMU block and is 13 larger LEARN MORE AERCON Fire. Separation Walls AERCON Shaft walls have the highest UL fire rating of 4 hours and removes shaft walls from the critical path in multi-story ...
Aerated concrete block, also referred to as autoclaved aerated concrete or AAC, is an innovative type of concrete containing around 80 percent air. These special concrete blocks have a number of advantages Theyre strong, light and provide better sound
Autoclaved aerated concrete is a versatile lightweight construction material and usually used as blocks. Compared with normal ie dense concrete aircrete has a low density and excellent insulation properties.xa0
The low density is achieved by the formation of air voids to produce a cellular structure. These voids are typically 1mm-5mm across and give the material its characteristic appearance. Blocks typically have strengths ranging from 3-9 Nmm-2 when tested in accordance with BS EN 771-12000. Densities range from about 460 to 750 kg m-3 for comparison, medium density concrete blocks have a typical density range of 1350-1500 kg m-3 and dense concrete blocks a range of 2300-2500 kg m-3.
Autoclaved aerated concrete blocks are excellent thermal insulators and are typically used to form the inner leaf of a cavity wall. They are also used in the outer leaf, when they are usually rendered, and in foundations. It is possible to construct virtually an entire house from autoclaved aerated concrete, including walls, floors - using reinforced aircrete beams, ceilings and the roof. Autoclaved aerated concrete is easily cut to any required shape.Aircrete also has good acoustic properties and it is durable, with good resistance to sulfate attack and to damage by fire and frost.
Autoclaved aerated concrete is cured in an autoclave - a large pressure vessel. In aircrete production the autoclave is normally a steel tube some 3 metres in diameter and 45 metres long. Steam is fed into the autoclave at high pressure, typically reaching a pressure of 800 kPa and a temperature of 180 C.Autoclaved aerated concrete can be produced using a wide range of cementitous materials, commonly
AAC Autoclaved Aerated Concrete was invented in the mid-1920s by the Swedish architect and inventor Johan Axel Eriksson. AAC is one of the major achievements of the 20th century in the field of construction. It is a lightweight, precast building material that simultaneously
The essence of aircrete production is that lime from the cement and lime in the mix reacts with silica to form 1.1 nm tobermorite Figure 7.NB Cement chemistry notation is used below. If you are not familiar with this, see our cement chemistry notation page.
Unreacted sand is likely to remain in the final product. There may also be some residual calcium hydroxide if insufficient silica has reacted and some residual anhydrite andor hydroxyl-ellestadite if anhydrite was present in the mix.
In Figure 8, some residual unreacted sand particles remain examples arrowed, often with rims of hydration product showing the size of the original particle. Most of the matrix is composed of tobermorite. Black areas at top left and bottom right are epoxy resin used in preparing the polished section filling air voids air cells.
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KCS Plant provides autoclaved aerated concrete products with superior technical values to its customers with an annual production capacity of 450,000 m179. Providing customer satisfaction with quality production and environmental sensitivity by using the latest technology, KCS has begun to make its name in the industry by combining aesthetics ...
Autoclaved Aerated Concrete Production Mortars amp Flooring Autoclaved Wall Material Equipment. ABOUT US. About Zonye Group About APEX Core Competitiveness. NEWS. Industry Information Company News Video Center Zonye Journal. QUICK MESSAGE. Name Email Phone. Nationality Message Phone.
The solid waste in India has emerged as a great threat to the environmental health of the country. Nowadays, building materials are manufactured from various environmental wastes based on needs and availability. An overview has been given on the manufacturing of autoclaved aerated concrete AAC, one of the potential building materials.